Workbench: Part 4

For the most part, the bench is done. It has been fully assembled and can be used. However, the last thing that will be done is the vise. The vise is crucial to a woodworking bench because work holding is an essential component of the craft.

I went with a standard 9″ steel quick release bench vise. This seems to be the best all around performer based on size, strength, and cost. This will mount to the underside of the bench top, but a hole will need to be cut in the front apron for the vise to sit. You can cut a big rectangular hole or you can cut one that fits the back of the vise that leaves no gaps. I chose the latter. With a combination of drill, chisels, and saws, I was able to cut a rough triangular shape that fitted the vise. I lined up the top of the vise to the top of the bench and fit a scrap piece of wood in between the vise and bottom of the bench top. I then wrenched in some lag bolts and it wasn’t going anywhere.

Another option for the vise is to insert and attach scrap wood to the jaws. I did this as well as adhered a piece of leather to the outside jaw. Clamping wood with just the metal vise will damage pieces so jaw liners like this are highly recommended. Also, if they get damaged, they can be replaced keeping the vise safe.

Once the vise is installed, the bench is basically done. Last step is to flatten the top. I won’t go into much detail here because it’s the same process as before. Sweep across the surface in diagonal strokes with your longest plane. Make another pass from the other side and keep going until it’s flat. use your winding sticks as needed. Once it’s flat, take a pass with the smooth plane and you’re good to go. Be sure to flatten the vise jaw liners as well so they are flush with the bench top.

You can finish it with boiled linseed oil, Danish oil, or whatever else you may have. Just avoid a film finish like polyurethane because you want the bench to be a little rough on top to aid in friction. That’s it!

To take this further, you could add all manner of accessories or furniture to the bench. In my case, I added a front drawer by cutting a hole through the front apron next to the vise. I also added small drawers to either side of the bench for auxiliary tools or supplies. I added a clamp rack to the rear in which 8 of my bar clamps hang. I made and installed 3 saw hangers to the front so I have quick access to my hand saws. You could also lay down a few spare boards across the legs at the bottom and create a shelf. Plenty of options. Choose what fits you and your style of work.

Chris Written by:

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